Journal of Applied Science and Engineering

Published by Tamkang University Press

1.30

Impact Factor

2.10

CiteScore

Saichon Sinsomboonthong1 and Juthaphorn Sinsomboonthong2This email address is being protected from spambots. You need JavaScript enabled to view it.

1Department of Statistics, School of Science, King Mongkut’s Institute of Technology Ladkrabang, Bangkok 10520, Thailand

2Department of Statistics, Faculty of Science, Kasetsart University, Bangkok 10900, Thailand


 

 

Received: January 11, 2024
Accepted: April 15, 2024
Publication Date: June 11, 2024

 Copyright The Author(s). This is an open access article distributed under the terms of the Creative Commons Attribution License (CC BY 4.0), which permits unrestricted use, distribution, and reproduction in any medium, provided the original author and source are cited.


Download Citation: ||https://doi.org/10.6180/jase.202504_28(4).0010  


This study proposes a new improved transformation p-chart for nonconforming fraction of a production process, called improved Wald transformation p-chart. Via a simulation study, the efficiency of the proposed control chart was compared with the traditional p-chart, the improved square root transformation p-chart, and the Wilson p-chart. The simulation was conducted using the Monte Carlo technique for 180 situations and 10,000 times for each situation. The studied situations were as follows: the nonconforming fraction was set to be 0.01, 0.02, 0.05, 0.07, and 0.09 ; the shift of the nonconforming fraction was set to be 1.1, 1.3, 1.5, 2.0, 3.0, and 4.0; and the sample size (n) was set to be 30, 50, 100, 300, 500, and 1000 . The efficiency measures were out-of-control average run length and standard deviation of the run length. The results showed that the proposed chart was the most efficient among the four tested charts for a large sample size. In addition, the proposed chart tended to perform with the best efficiency for large sample sizes, n ≥ 500, and small nonconforming fraction below 0.1. It performed well with all the tested shifts of nonconforming fraction. However, the sensitivity to detect out-of-control items in the production process seemed to be same among the tested charts for smaller sample size, n < 500.


Keywords: nonconforming fraction; p-chart; run length; transformation


  1. [1] M. Crawford and A. D. Benedetto. New Products Management. McGraw-Hill, 2015.
  2. [2] D. H. Besterfield. Quality Control. Pearson Prentice Hall New Jersey, 2009.
  3. [3] A. Mitra. Fundamentals of Quality Control and Improvement. John Wiley and Sons, 2021.
  4. [4] D. C. Montgomery. Introduction to Statistical Quality Control. John Wiley and Sons, 2019.
  5. [5] J. Sinsomboonthong and S. Sinsomboonthong, (2021) “New quality control chart to quickly detect the changes of process average." Quality-Access to Success 22(184): 21–33. DOI: 10.47750/QAS/22.184.03.
  6. [6] R. Goedhart and W. H. Woodall, (2022) “Monitoring proportions with two components of common cause variation" Journal of Quality Technology 54(3): 324–337. DOI: 10.1080/00224065.2021.1903823.
  7. [7] Z. Abbas, H. Z. Nazir, N. Akhtar, M. Abid, and M. Riaz, (2020) “On designing an efficient control chart to monitor fraction nonconforming" Quality and Reliability Engineering International 36(2): 547–564. DOI: 10.1002/qre.2590.
  8. [8] M. Ahsan, M. Mashuri, and H. Khusna, (2017) “Evaluation of Laney p’chart performance" International Journal of Applied Engineering Research 12(24): 14208–14217.
  9. [9] S. Chakraborti and S. W. Human, (2006) “Parameter estimation and performance of the p-chart for attribute data" IEEE Transactions on Reliability 55(3): 559– 566. DOI: 10.1109/TR.2006.879662.
  10. [10] S. Joekes and E. P. Barbosa, (2013) “An improved attribute control chart for monitoring non-conforming proportion in high quality processes" Control Engineering Practice 21(4): 407–412. DOI: 10.1016/j.conengprac.2012.12.005.
  11. [11] A. Duclos and N. Voirin, (2010) “The p-control chart: a tool for care improvement" International Journal for Quality in Health Care 22(5): 402–407.
  12. [12] S. Sukparungsee, (2014) “An EWMA p chart based on improved square root transformation" International Journal of Physical and Mathematical Sciences 8(7): 1045–1047. DOI: 1307-6892/9998781.
  13. [13] W. Rod-o, J. Sinsomboonthong, and T. Supapakorn, (2016) “Quality control chart for monitoring the fraction nonconforming in production process for out-of-control process" Thai Science and Technology Journal: 884– 895. DOI: 10.14456/tstj.2016.72.
  14. [14] G. Chen, (1998) “An improved p chart through simple adjustments" Journal of Quality Technology 30(2): 142–151. DOI: 10.1080/00224065.1998.11979833.
  15. [15] T. R. Tsai, C. C. Lin, and S. J. Wu, (2006) “Alternative attribute control charts based on improved square root transformation" Tamsui Oxford Journal of Mathematical Sciences 22(1): 61–72.
  16. [16] H. Wang, (2009) “Comparison of p control charts for low defective rate" Computational statistics and data analysis 53(12): 4210–4220.
  17. [17] A. M. O. Anna and C. S. ten Caten, (2012) “Beta control charts for monitoring fraction data" Expert Systems with Applications 39(11): 10236–10243. DOI: 10.1016/j.eswa.2012.02.146.
  18. [18] W. A. Shewhart. Economic Control of Quality Manufacturing Product. Van Nostrand Reinhold, Princeton, 1924.
  19. [19] S. Rungruang, (2013) “An efficiency comparison of fraction nonconforming control charts" Veridian E-Journal, Silpakorn University (Humanities, Social Sciences and arts) 6(3): 860–876.
  20. [20] A. Agresti and B. A. Coull, (1998) “Approximate is better than “exact” for interval estimation of binomial proportions" The American Statistician 52(2): 119– 126.
  21. [21] C. Park, (2013) “An improved p chart based on the Wilson interval" Journal of Statistics and Management Systems 16(2): 201–221. DOI: 10.1080/09720510.2013.777576.
  22. [22] M. B. Khoo, S. Y. Teh, X. Chew, and W. L. Teoh, (2015) “Standard deviation of the run length (SDRL) and average run length (ARL) performances of EWMA and synthetic charts" International Journal of Engineering and Technology 7(6): 513–516.
  23. [23] P. W. Chen, C. S. Cheng, and C. W. Wang, (2023) “A Study on the Laney p control chart with parameters estimated from phase I data: performance evaluation and applications" Mathematics 11(3411): 1–20. DOI: 10.3390/math11153411.
  24. [24] S. K. Khilare and D. T. Shirke, (2023) “The fraction nonconforming m-of-m control chart with warning limits" Thailand Statistician 21(2): 435–449.
  25. [25] M. Schader and F. Schmid, (1989) “Two rules of thumb for the approximation of the binomial distribution by the normal distribution" The American Statistician 43(1): 23–24. DOI: 10.1080/00031305.1989.10475601.
  26. [26] C. H. Chang, J. J. Lin, N. Pal, and M. C. Chiang, (2008) “A note on improved approximation of the binomial distribution by the skew-normal distribution" The American Statistician 62(2): 167–170.
  27. [27] M. F. A Saleh and D. S. Obeidat, (2022) “Approximation of the binomial probability function uthe discrete normal distribution" International Journal of Statistics and Probability 11(3): 32–39. DOI: 10.5539/ijsp.v11n3p32.
  28. [28] S. I. Grossman. Calculus. Academic Press, 2014.
  29. [29] T. Sincich. Statistics by Example. Macmillan, New York, 1993.
  30. [30] N. A. Weiss. Elementary Statistics. Pearson, San Francisco, 2008.
  31. [31] M. R. Aslam, R. A. Bantan, and N. Khan, (2019) “Design of a new attribute control chart under neutrosophic statistics" International Journal of Fuzzy Systems 21: 433–440. DOI: 10.1007/s40815-018-0577-1.