Journal of Applied Science and Engineering

Published by Tamkang University Press

1.30

Impact Factor

1.60

CiteScore

Chung-Ho Chen This email address is being protected from spambots. You need JavaScript enabled to view it.1

1Institute of Industrial Management, Southern Taiwan University, Yungkang, Taiwan 710, R.O.C.


 

Received: February 20, 2009
Accepted: May 12, 2009
Publication Date: June 1, 2010

Download Citation: ||https://doi.org/10.6180/jase.2010.13.2.05  


ABSTRACT


In this paper, the author presented a modified Chen and Chung’s model considering that the process mean may not be equal to the target value when the process is in the in-control state. Taguchi’s asymmetric quadratic quality loss function will be applied in evaluating the product quality. Subsequently, the modified economic manufacturing quantity (EMQ) model based on modified the Chen and Chung’s model is formulated for obtaining the expected total cost per year. The numerical result shows that for an in-control process, the modified EMQ model when the process mean is not equal to the target value has smaller expected total cost per year than that of the modified EMQ model when the process mean is equal to the target value.


Keywords: Economic Manufacturing Quantity (EMQ), Production Run Length, Process Mean, Taguchi’s Asymmetric Quadratic Quality Loss Function


REFERENCES


  1. [1] Porteus, E.L., “Optimal lot sizing, process quality improvement and set-up cost reduction.” Operations Research, 34, 137-144 (1986).
  2. [2] Rosenblatt, M.J. and Lee, H.L., “Economic production cycles with imperfect production processes,” IIE Transactions, 17, 48-54 (1986a).
  3. [3] Rosenblatt, M.J. and Lee, H.L., “A comparative study of continuous and periodic inspection policies in deteriorating production systems,” IIE Transactions, 18, 2-9 (1986b).
  4. [4] Lee, H.L. and Rosenblatt, M.J. , “Simultaneous determination of production cycle and inspection schedules in a production system,” Management Science, 33, 1125-1136 (1987).
  5. [5] Lee, H.L. and Rosenblatt, M.J., “ A production and maintenance planning model with restoration cost dependent on detection delay,” IIE Transactions, 21, 368-375 (1989).
  6. [6] Lee, J.S. and Park, K.S. , “Joint determination of production cycle and inspection intervals in a deteriorating production system,” Journal of the operational Research Society, 42, 775-783 (1991).
  7. [7] Rahim, M.A., “Joint determination of production quantity, inspection schedule, and control chart design,” IIE Transactions, 26, 2-11 (1994).
  8. [8] Rahim, M.A. and Ben-Daya, M., “A generalized economic model for joint determination of production run, inspection schedule and control chart design,” International Journal of Production Research, 36, 277-289 (1998).
  9. [9] Al-Sultan, K. S., “Introduction to optimization, In: Optimization in Quality Control, Al-Sultan, K. S. and Rahim, M. A., eds, Kluwer Academic Publishers, Boston, 3-53 (1997).
  10. [10] Wright, C.M. and Mehrez, A., “An overview of representative research of the relationships between quality and inventory,” Omega, 26, 29-47 (1998).
  11. [11] Tahera, K., Chan, W. M., and Ibrahim, R. N., “Joint determination of process     mean and production run: a review,” International Journal of Advanced Manufacturing Technology, 39, 388-400 (2008).
  12. [12] Sana, S. S., Goyal, S. K., and Chaudhuri, K., “On a volume flexible inventory model for items with an imperfect production system,” International Journal of Production Research, 2, 64-80 (2007a).
  13. [13] Sana, S. S., Goyal, S. K., and Chaudhuri, K., “An imperfect production process in a volume flexible inventory model,” International Journal of Production Economics, 105, 548-559 (2007b).
  14. [14] Sana, S. S., “A production-inventory model in an imperfect production process,” European Journal of Operational Research, Article in press (2009a).
  15. [15] Sana, S. S., “An economic production lot size model in an imperfect production     system,” European Journal of Operational Research, Article in press (2009b).
  16. [16] Jang, J. S., Ahn, D. G., Lee, M.K., and Elsayed, E. A., “Optimum initial process mean and production cycle for processes with a linear trend,” Quality Engineering, 13, 229-235 (2000).
  17. [17] Young, J. K., Cho, B. R., Phillips, M.D., “Determination of the optimal process mean with the consideration of variance reduction and process capability,” Quality Engineering, 13, 251-260 (2000).
  18. [18] Lee, M. K. and Elsayed, E. A., “Process mean and screening limits for filling processes under two-stage screening procedure,” European Journal of Operational Research, 138, 118-126 (2002).
  19.  [19] Anis, M.Z., “Determination of the best mean fill,” Quality Engineering, 15, 407-409 (2003).
  20. [20] Hong, S. H. and Cho, B. R., “Joint optimization of process target mean and tolerance limits with measurement errors under multi-decision alternatives,” European Journal of Operational Research, 183, 327-335 (2007).
  21. [21] Taguchi, G., Introduction to quality engineering, Tokyo: Asian Productivity Organization (1986).
  22. [22] Kim, Y. J. and Cho, B.R., “Determining the optimum process mean for a skewed Process,” International Journal of Industrial Engineering—Theory Applications and Practice, 10, 555-561 (2003).
  23. [23] Rahim, M.A. and Tuffaha, F., “Integrated model for determining the optimal initial settings of the process mean and the optimal production run assuming quadratic loss functions,” International Journal of Production Research, 42, 3281-3300 (2004).
  24. [24]  Chan, W. M., & Ibrahim, R. N., evaluating the quality level of a product with multiple quality characteristics,” International Journal of Advanced Manufacturing Technology, 24, 738-742 (2004).
  25. [25] Chan, W. M., Ibrahim, R. N., & Lochert, P. B., “Quality evaluation model using loss function for multiple S-type quality characteristics,” International Journal of Advanced Manufacturing Technology, 26, 98-101 (2005a).
  26. [26] Chan, W. M., Ibrahim, R. N., & Lochert, P. B., “Evaluating the product quality level under multiple L-type quality characteristics,” International Journal of Advanced Manufacturing Technology, 27, 90-95 (2005b).
  27. [27] Teeravaraprug, J., “Determining optimal process mean of two-market products,”  International Journal of Advanced Manufacturing Technology, 25, 1248-1253 (2005).
  28. [28] Chen, C. H., “The optimum selection of imperfect quality economic manufacturing quantity and process mean by considering quadratic quality loss function,” Journal of the Chinese Institute of Industrial Engineers, 23, 12-19 (2006a).
  29. [29] Chen, C. H., “The modified Pulak and Al-Sultan’s model for determining the optimum process parameters,” Communications in Statistics—Theory and Methods, 35,1767-1778 (2006b).
  30. [30] Pulak, M. F. S. & Al-Sultan, K. S., “The optimum targeting for a single filling operation with rectifying inspection,” Omega, 24, 727-733 (1996).
  31. [31] Chen, S.-L. and Chung, K.-J., “Determining of the optimal production run and the most profitable process mean for a production process,” International Journal of Production Research, 34, 2051-2058 (1996).
  32. [32] Tang, K. ,”Economic design of a one-sided screening procedure using a correlated variable,” Technometrics, 29, 477-485 (1987).


    



 

1.6
2022CiteScore
 
 
60th percentile
Powered by  Scopus

SCImago Journal & Country Rank

Enter your name and email below to receive latest published articles in Journal of Applied Science and Engineering.